Extrusion Lines Sheet

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Extrusion Sheets

Sudanko Techno Engineers Pvt. Ltd. are representatives, distributors & resellers of foreign companies from Italy, Germany, Europe, USA, Japan and many other countries for sales & service in India and nearby countries.

Extrusion Sheet

"Extrusion Sheet" refers to a type of plastic sheet that is produced through the extrusion process. Extrusion is a manufacturing technique where raw plastic material is melted and formed into a continuous profile. In the case of extrusion sheets, the material is pushed through a flat die, creating a sheet of uniform thickness.

Structure of Extrusion Sheet:

BG Plast has an expertise in creating and producing calendars for thermoplastic material production that come in a variety of geometries. The foundation of the extrusion process used to make films and sheets is made up of these devices.
Precision electromechanical control is implemented on roll opening and closing, which can guarantee thicknesses from 0.1 to 40 mm, depending on material. The closing force, which is measured in "linear kg/cm," varies according on the kind of polymer and is determined by the hydraulic pistons' size, which ranges from 80 to 120 linear kg/cm). A separate thermoregulation unit controls water/oil flow and temperature for each roll. Each roll is driven by an independent gearbox.
We also provide customized solutions of Extrusion Sheet based on the Sizes of Extrusion lines and calendars which may vary according to the final product, required by the customer. The width range of calendar rolls goes from 450 mm to 8000 mm.
We implement different types of feed-block configurations and several co-extrusion applications, using up to 7 extruders.

Advantages of Extrusion Sheet:

Extrusion sheet, produced through the extrusion process, offers several advantages, making it a popular choice in various industries. These advantages make extrusion sheet a versatile and reliable option across industries such as packaging, construction, automotive, and consumer goods.

Consistent Thickness and Quality : The extrusion process ensures consistent thickness across the entire sheet, providing uniform quality. Modern extrusion equipment allows for tight control over the dimensions and properties of the sheet, resulting in precise specifications.
Versatility in Materials : Various polymers like polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), and polystyrene (PS) can be used, each offering specific properties suited to different applications. Additives and fillers can be included in the extrusion process to enhance properties like UV resistance, impact strength, or color.
Design Flexibility : The process allows for the creation of sheets in various thicknesses, widths, and lengths, tailored to specific needs. Different surface finishes, such as smooth, textured, or patterned, can be achieved directly during extrusion.
Durability : Extruded sheets can be designed to meet specific strength requirements, making them suitable for demanding applications. Certain extruded sheets, especially those made from materials like PVC, offer excellent resistance to weathering, making them ideal for outdoor use.
Ease of Fabrication : Extruded sheets can be easily cut, drilled, or thermoformed, allowing for further customization in post-production. These sheets can often be bonded or welded, facilitating the construction of larger structures or complex shapes.
Recyclability : Many extrusion sheets are made from recyclable materials, and the process itself can accommodate recycled content, reducing environmental impact. Some manufacturers implement closed-loop recycling, where scrap from the production process is reintroduced into the extrusion process.
Aesthetics : Extrusion allows for the integration of colorants directly into the material, ensuring consistent color throughout the sheet. Sheets can be produced in a variety of colors, finishes, and levels of transparency, enhancing their aesthetic appeal for end-use applications.
Cost-Effectiveness : The continuous nature of the extrusion process allows for high-speed production, reducing manufacturing costs. Extrusion minimizes material waste, as off-cuts and scrap can often be reprocessed.

Extrusion Sheet Application industries:

Extrusion sheets, made from materials like plastic, aluminum, or other metals, have a wide range of applications across various industries due to their versatility, durability, and customizable properties.
Extrusion sheets are widely used in packaging, automotive parts, construction materials, signage, and displays. These industries utilize extrusion sheets due to the material's ability to be customized in terms of thickness, color, texture, and other properties to meet specific application needs.

Key industries where extrusion sheets are commonly used:

Construction and Building: Extruded sheets, particularly aluminum or composite materials, are used for exterior cladding and facades due to their durability and aesthetic appeal. Plastic or metal extrusion sheets are used for interior partitions and wall panels. Polycarbonate and other transparent sheets are used in roofing and skylights for their light transmission and impact resistance.
Automotive: Extruded plastic sheets are used for interior components like dashboards, door panels, and trim. Underbody Shields and Bumpers: Durable plastic extrusion sheets provide protection for the underbody and bumpers.
Packaging: Extrusion sheets are used for creating rigid packaging materials such as containers, trays, and blisters. Sheets are also used for protective packaging materials that safeguard products during shipping and handling.
Signage and Advertising: Extruded plastic sheets, like acrylic or polycarbonate, are used for signboards, billboards, and other advertising materials. Extrusion sheets are used in point-of-purchase displays and other promotional setups.
Aerospace: Lightweight and durable extrusion sheets are used in the interiors of aircraft for panels, storage compartments, and other components. In some cases, metal extrusion sheets are used in structural components due to their strength-to-weight ratio.
Electrical and Electronics: Extruded plastic sheets are commonly used to manufacture enclosures and housings for electronic devices. Some extrusion sheets are used as insulation materials in various electronic components.
Furniture: Extruded sheets are used in furniture for decorative purposes, including tabletops, cabinet doors, and shelving. Sheets are also used as protective covers for surfaces.
Medical: Extrusion sheets are used in the packaging of sterile medical devices and equipment. Plastic sheets are used in the manufacturing of diagnostic equipment and components.
Agriculture: Transparent extrusion sheets like polycarbonate are used for greenhouse construction due to their ability to transmit light while providing insulation. Durable extrusion sheets are used in the construction of parts for agricultural machinery.
Marine: Extruded sheets, particularly those resistant to corrosion, are used in boat components like decks, seating, and interior panels. Sheets are used to create fenders and bumpers for docks.
Retail: Retail environments use extrusion sheets for shelving, displays, and signage.